Building the Commonwealth Railways NSU and NJ Locomotives in S Scale
November 28th, 2011S Scale has never had a big following here in Australia even though it’s an ideal scale for modelling our 3’6″ prototypes. Perhaps the biggest concentration of S Scale modellers is located in Western Australia but there are a few others spread around the country who do model some of the narrow gauge systems.
One of those is Paul Tranter whose favorite prototype is the Commonwealth Railways narrow gauge system. Last week he posted some photos of some of his models on the Ausnarrowgauge list and he’s kindly supplied Model Trains n Things with some construction notes.
Construction of NSU and NJ Class Locomotives in S Scale
by Paul Tranter
Drawings.
Before commencing construction, obtain copies of the respective locomotive General Arrangement [GA] or Outline drawings. [See referenced list of publications for drawings.] Enlarge the drawings to S-scale [1/64] and make two copies of each drawing. Keep one copy as the master/clean copy and use the second copy as a working copy to make notes on etc.
Photographs.
Photographs go hand in hand with the drawings. The internet as well as books and magazines are a great source of photographs. Compare the photographs with the drawings. Look for changes, modifications and details that may not be shown on the drawings.
Donor Mechanisms.
Athearn SD9 locomotive mechanisms were used for the NSUs and Athearn PA1 mechanisms were used for the NJs. Both mechanisms are within 1mm of required dimensions. The design of SD9 bogie side frames is very similar to those on the NSU. However PA1 locomotive side frames do not comply with the NJ prototype. These frames can be pulled off and replaced with scratch built frames. This modification has not been completed on the NJs in the article.
Body Shells.
The body shells were constructed from styrene materials in six distinct parts:
• Two Side panels.
• Nose/bonnet.
• Internal Roof.
• Roof.
• Rear End Panel.
Each side was fabricated from 2-off, 1mm thick styrene sheets. The outer sheet had all the details, windows, doorways, doors, etc. The inner sheet generally followed the profile of the outer sheet except that larger openings were made to accommodate widow glazing etc.
In the case of the NSU, the front and top nose panels were made separately and then glued together as one assembly. Owing to the compound curves, the nose section can be difficult to get the correct look and several trial pieces were made before making the parts for the models.
An internal roof was fabricated from styrene sheet and strips. This fabrication joins the two sides together and forms the base for the roof.
The NSU roof was constructed from two rolled 0.5mm sheets laminated together and bordered with two “quad” styrene sections. The front windscreen panel was made and trial fitted to the body shell and roof. Again owing to the compound curves this can be difficult. Leave a gap between the roof and windscreen panel and fill the gap with Tamiya Putty and sand to the required profile.
The NJ roof is essentially flat and was constructed from 1.0 & 0.5mm sheet.
In both cases the cooling fan rings were covered with fine brass mesh. Note. Cooling fan mesh typically has 2” [50mm] square pitch. 50mm in S-scale is 0.78mm.
The rear end panels were made to fit under the roof and between the sides.
Body/Mechanism Adaptor Plates.
The body/mechanism adaptor plates join the body shells to the mechanisms. The body/mechanism adaptor plates are 1mm thick sheet stiffened with 4-off, 3 x 2 styrene strips. The stiffeners are glued to the top and bottom surface of the plate and positioned so that they fit around the mechanism frame and between the body sides. The plate has an open centre to accommodate motor, flywheels and drive train.
Useful References:
Australian Railway Enthusiast, Vol 33, No 4, Dec’95.
Locomotives of Australian National, Robert Sampson & Ronald E Fluck. A Mile End Railway Publication, 1982. [Outline drawings.]
South Australian Diesel Pictorial, Douglas A Colquhoun. A Mile Railway Publication. 1981.
Locomotives and Railcars of the Commonwealth Railways. Port Dock Station Railway Museum. 1996. [Outline drawings.]
















